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Linbeck Case
Study
by
Grainne Matthews, Ph.D.
Quality Safety Edge
Despite
the unique challenges of the construction industry,
Linbeck Construction Corporation in Houston,
Texas has achieved a 50% reduction in their incident
rate with a Behavioral Safety Process.
Linbeck
Safety Record
Linbeck
Construction, a Houston based general contractor,
has historically had lower injury rates than
their industry. In 2002, Linbeck’s medical
attention case rate was 4.8 and their lost time
case rate was only 1.3. As a result, Linbeck’s
worker’s compensation insurance rates were
lower than the industry average. As result of
improvements in the industry’s safety record,
Linbeck anticipated that the advantage they enjoyed
in comparative worker’s compensation premiums
would erode. Company executives were committed
to maintaining their leadership position and
looked to meaningful employee involvement to
further decrease their incident risk.
Linbeck
Leadership
Construction
projects, no matter how large, are, by their
nature, time limited. The nature of the work
and the composition of the workforce also change
continuously over the course of the project.
From clearing a green-field site to final installation
of security systems and internal fittings, the
people involved can vary from one superintendent
coordinating the work of dozens of subcontractors
and their scores of employees to a series of
general contractor employees such as ironworkers,
laborers, and carpenters. Other barriers cited
by many in the industry were the education and
literacy levels of employees as well as their
level of commitment to the company. Construction
workers typically move from contractor to contractor
as the level of work varies. Many people were
concerned that the short-term nature of employment
would mean that employees would not be motivated
to participate in a Behavioral Safety process.
These
characteristics of the industry had prevented
many construction companies from trying an employee-driven
Behavioral Safety approach in the past. Linbeck
was willing to assemble an employee Design Team
to see whether they could design a workable implementation
plan for their company.
Employee
Involvement
Twenty
foremen, superintendents, and project managers – the
first three levels of permanent employees – were
invited to participate in designing the Behavioral
Safety Process following an orientation to the
process. After an educational workshop, they
conducted their design work in a series of working
meetings. Three regional sub-teams customized
each of the key elements of the Behavioral Safety
Process and drafted an implementation strategy
for their differing situations. Each regional
team designed a process for a different kind
of construction project as well as for their
regional operations.
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These
specific projects included a ground up construction
project scheduled to last two years (the new
branch of Federal Reserve Bank of Dallas in Houston);
a renovation project being conducted primarily
by subcontractors (Yale University Pierson dormitory
in Connecticut), and a multi-year, multi-project
renovation and construction where Linbeck is
a semi-permanent presence on-site (Cook Children’s
Hospital in Fort Worth, Texas).
The
implementation model devised by the Linbeck team
was:
- Pilot
the design on these three representative projects
using Quality Safety Edge consultants,
- Train
two internal trainers in each of the three
regions during these pilot implementations,
- Roll
out the resulting tested process to all other
existing projects using the internal trainers,
and
- Continue
to implement the continuously improving process
on all future projects and with all new staff
as they join the company.
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